Carbon-loaded
metal nanoparticles (NPs) are widely employed as
functional materials for
electrocatalysis. In this study, a rapid
thermal shock method was developed to load various metal
nanoparticles onto carbon supports. Compared to conventional
pyrolysis processes,
Joule heating enables rapid heating to elevated temperatures within a short period, effectively preventing the migration and aggregation of metal atoms. Simultaneously, the anchoring effect of defective carbon carriers ensures the uniform distribution of
NPs on the carbon supports. Additionally, nitrogen doping can significantly enhance the electronic conductivity of the carbon matrix and strengthen the metal-carbon interactions, thereby synergistically improving catalyst performance. When used as
electrocatalysts for electrocatalytic CO2 reduction, bismuth-, indium-, and tin/carbon-carrier-based catalysts exhibit excellent Faraday efficiencies of 92.8%, 86.4%, and 73.3%, respectively, for formate generation in flow cells. The influence of different metals and
calcination temperatures on catalytic performance was examined to provide valuable insights into the rational design of carbon-based
electrocatalysts with enhanced
electrocatalytic activity.